For new project:
- Techno economic feasibility report.
- Complete Engineering of New Plant consisting of Civil, Mechanical, Electrical, Instrumentation and Process.
- Vendor selection for supply of equipments.
- Project Planning & Monitoring Services.
- Project Construction, Erection & Commissioning Services.
- Performance Guarantee Test.
- Complete Plant Operation & Maintenance.
Services for Existing operating plants:
- Recommendations for improving performance.
- Problem identification related to process.
- Increase plant availability.
- Preparing maintenance schedule.
- Energy audit
- Reducing cost of production
- Reducing Specific Consumption of Raw Materials.
- Sourcing of Critical Spares and Consumables.
- Plant Performance Optimization Services.
- Expansion & Modification of existing plants for higher production, less consumption of inputs and increase productivity & profitability.
- Up Gradation of Pollution Control Equipments in accordance with latest Environment Protection Norms / Standard.
Why Research & Technology Development only?
The techno economic feasibility report prepaid by GSVC for new project on turnkey basis consist the following:
(A) PLANT LOCATION
- GSVC will suggest the suitable plant location out of the various locations indicated by client. While suggesting the suitable plant location the proximity to Raw Materials, availability of infrastructure etc will be kept in view.
(B) RAW MATERIALS
- GSVC will prepare specifications of Raw Material required for Sponge Iron / Cement production and indicate possible sources of supply for the plant.
(C) TRANSPORT OF RAW MATERIALS BY RAILWAYS & ROAD
- GSVC will examine the economics and the feasibility report of bulk transportation of Raw Materials from the sources to the plant by road or by railways and their sensitivity to the Raw Material landed cost.
(D) SELECTION OF EQUIPMENTS
- GSVC will obtain the offer and examine the economics, quality and specifications of the plant equipments to be installed.
(E) LAYOUT AND FACILITY
- For the location selected GSVC will prepare plant general layout indicating position of production units and auxiliary facilities. While developing the plant general layout rational flow of incoming and outgoing materials and also provision for future expansion of the plant will be kept in view,. The layout and facilities would be developed so as to allow for installation of additional modules.
(F) POWER, UTILITIES, & AUXILLARY FACILITIES
- GSVC will furnish the requirement of electrical power and utilities such as water, fuel, etc along with suitable distribution system. Service facilities such as repair and maintenance shop, storage sheds, laboratory and ancillary buildings will also be indicated.
(G) EVALUATION OF OFFERS
- GSVC will prepare brief specification and invite offers, evaluate the offers and negotiate the prices in front of the customer.
(H) CAPITAL COST ESTIMATE
- Based on selected plant location and proposed equipment to be installed, GSVC will prepare the estimated cost of the project.
(I) IMPLEMENTATION SCHEDULE
- Based on lead time for procurement of major equipments, steel, cement etc, GSVC will prepare a tentative implementation schedule in the form of a bar chart.
(J) MANPOWER requirement
- Based on the selected process and facilities provided GSVC will work out manpower requirement for the plant, and will also work out the salary considering the prevailing rates of various categories of personnel to arrive at the labor component of the production cost.
(K) PRODUCTION COST
- GSVC will work out the preliminary production cost of finish products covering the cost of Raw Materials, Consumables, Electricity, Labor and Supervisory Charges, Overheads, Interest and Depreciation charges etc
(L) DESIGN & ENGINEERING
- GSVC will submit the complete civil & structural drawings for in plant buildings and structures, plant layout, schematic drawings, and all equipment drawings.
(M) ORDERING THE EQUIPMENT
- GSVC will float the enquiries for all equipments to the Vendors / Suppliers and collect the offers from Vendors / Suppliers and submit to customer for further action.
(N) INSPECTION
- GSVC technocrats will be visiting the manufacturer's works whenever it is required for inspection of equipments.
(O) SUPERVISION
- GSVC technocrats will be available at site for monitoring & supervision of site activities.
(P) COMMISSIONG
- GSVC after completion of project will operate the plant for a mutually agreed period on full capacity and hand over the plant to customer.
(Q) Training
- GSVC will also train up customer's personnel during commissioning.
(R) Annual Maintanance Contract
- GSVC may under take full operation & maintenance contract of the plant on annual contract basis.
(S) Conclusion
- GSVC will provide the customer what ever they need. To provide the best services up to the full satisfaction of customer or even beyond their imagination is the sole motto of GSVC.